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How Are Enamel Pins Made? (Knowing the Truth Will Help Your Pin Design)
Understanding the production lifecycle of an enamel pin is crucial for manufacturers and brands alike. From concept to delivery, every step influences the design, quality, and speed of output. With the rise of travel-themed souvenirs, especially travel pin badges, knowing how to integrate technology like a travel enamel pin badge filling machine can revolutionize your operations.
1. Design and Mold Creation
Every enamel pin begins with a vector design. Manufacturers use this to create a custom mold that stamps the design into metal. This mold must account for raised edges, enamel areas, and engraving.
2. Die Striking and Polishing
Once the mold is ready, it’s used to stamp metal sheets—typically brass, zinc alloy, or iron. Each stamped piece is cut and polished. This stage is key for shapes like lapel enamel pin badges or pin collection enamel pin badges.
3. Electroplating and Coloring
After polishing, the pin undergoes electroplating (gold, silver, black nickel, etc.). Then comes color. For enamel pin badges, color is added manually or via automation. Here's where the Travel enamel pin badge filling machine steps in—automating the color fill process for consistency and speed.
4. Hard Enamel vs. Soft Enamel
Hard enamel (Cloisonné) is polished flat and smooth, while soft enamel leaves the metal lines raised. Each has its place: hard enamel for premium pieces, soft enamel for detailed, vibrant colors.
5. Baking and Final QC
After color application, pins are baked to harden the enamel. A final polish, attachment of backings, and quality check follow. Machine-logged QC data, especially from filling systems, assures clients of consistency.
By integrating machines into key steps—especially filling—manufacturers can better serve time-sensitive projects like seasonal Travel Enamel Pins or pin trading enamel pin badges.
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